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Colorado Cleantech Industries

Association Selects Alert Plus as One of 12 Finalists in the Cleantech Challenge

 

 

In July the Colorado Cleantech Industries Association (CCIA) announced their inaugural Oil & Gas Cleantech Challenge, a product innovation showcase to held in Denver, October 2, 2014. Through partnerships with Noble Energy, Encana and ConocoPhillips, CCIA developed the Oil & Gas Cleantech Challenge to assist the oil and natural gas industry in identifying new technologies to make energy development safer, more environmentally responsible and cleaner. After a national call for applications, the energy partners selected 12 companies that will be given the opportunity to pitch their technology to decision-makers from the oil and natural gas industries.

Alert Plus with its Aegis 400 was among those 12 finalists of the Colorado Cleantech Challenge to present its product and answer questions from industry experts.

The Cleantech Challenge is wonderful concept to nationally showcase groundbreaking innovations to make the oil and gas industry safer and more efficient. It is also great to see industry leaders so intrinsically involved in the process. Dan Kelly, Noble Energy Vice President, DJ Basin stated, “The Cleantech Challenge aligns with our responsibility as an operator to continuously evaluate ways to enhance our operations by identifying and implementing new technologies and processes to make energy development safer, more environmentally responsible, quieter and cleaner.” And Dave Heskin, ConocoPhillips’ technology and projects manager, said “ConocoPhillips is pleased to be a founding supporter of the Oil and Gas Cleantech Challenge. We look forward to working with clean technology leaders and the oil-and-gas industry in Colorado and nationally to reinforce ConocoPhillips’ commitment to economic growth and a healthy environment.”

It is an honor to have been selected from so many talented applicants.

Read more at The Denver Business Journal

 

 

Williams Plant Explosion

Williams natural gas plant in Opal suffers explosion

 

 

This was the scene yesterday, April 23rd, 2014 at Williams Gas in Opal, Wyoming.  The natural gas industry is strategically important to the US and world economy, events like this are a black-eye.  We believe that a product like the Aegis 400 could play a seriously significant role in protecting the people and the industry.

Sweetwater Now! News report

ABC NEWS

KSL News video

 

 

 

Industry and Policy

Industry and Policy Makers to look for ways to get some wins

 

 

Governor John Hickenlooper of Colorado asked regulators and energy companies to come together and find a solution for fugitive methane emissions.  As one blog noted, the degree of acrimony between the public and the energy companies continues to rise, yet our need for natural gas increases.

The Hill Blog, “We’ve got this simmering battle between the oil and gas industry and neighborhoods throughout the state that are being faced with development. That degree of acrimony is pushing the industry and policy makers to look for ways to get some wins.” [Dan Grossman, Environmental Defense Fund]

Bloomberg News, “groundbreaking controls on emissions from oil and natural gas operations after an unusual coalition of energy companies and environmentalists agreed on measures to counter worsening smog.”

 

We continue to suggest that the Aegis 400 is a simple yet powerful solution to controlling and regulating fugitive methane emissions.  This would protect our environment and help the industry at the same time.

 

 

 

 

Spring 2015 Bakken Oil Report

Cheap Oil: Innovation’s Open Invitation

“Innovation is change that unlocks new value.” J. Notter

 

 

 

A critical lesson that we have learned, and seem to re-learn, is the pivotal role that innovation plays in economic development.ᅠFrom changing axes of stone to steel to the advent of the digital age, we have seen time after time how innovation impacts economic development. The same holds true for the energy industry. The effects of hydraulic fracking, for instance, are still not yet fully appreciated as the strategic national energy reserves have exploded exponentially since that innovation. Strangely, while we recognize the indispensable role of innovation, we still live in a culture that is on the whole hesitant to innovate. For most the old adage, “if it ain’t broke don’t fix it” governs much of their daily life. However, when crises hit, like the $50 drop in crude oil these past 4 months, opportunities arise for creative and innovative persons to showcase solutions that previously were not considered. At first these crises threaten the economic status quo but then innovations come forward unlocking new value, resulting in a building of economic strength wherein each plateau is higher than the previous.

 

A stable economic system struck by crisis then resolves itself through innovation resulting in a new, higher level

 

By understanding this cycle, it becomes even more evident why creating a culture of innovation is so important within business and industry. This culture must not only accept change, but set both an active expectation for innovation and a model that can adopt those innovations through a “positively critical” atmosphere of study, adaptation and implementation. There are certain organizations and departments within corporations that create that culture of innovation, but they often prove to be the exception to the rule.

Let’s look briefly at the dramatic fall in crude oil prices and the subsequent fall in natural gas prices. Businesses can no longer coast along with the status quo of $100 bbl oil or $4 MMBTU natural gas. To remain competitive they must cut costs and reallocate resources. Regretfully, this often means layoffs because it is the fastest way to drop costs in a crisis. However, losing a pool of skilled workers that will only have to be built back up when the economy bounces can be much more costly than just numbers on a spreadsheet. Layoffs not only create hardship and hard feelings, they could mean permanent loss of skilled, regional labor that then takes time to put back together again. This then underlines the importance of actual innovation within the process, allowing for a much further reaching cost savings to be implemented. These innovations can express themselves in many forms, but I’d like to highlight one that addresses the cost of fugitive emissions and safety.

Fugitive emissions are the unplanned loss of methane from pipes, valves, flanges, and other types of equipment. Fugitive emissions from reciprocating compressors, compressor stations (transmission, storage, and gathering), and wells, are the largest combined category of emissions, accounting for over 30% of losses. Leak Detection and Repair (LDAR) is the common term for the process of locating and repairing these fugitive leaks. There are a variety of techniques and types of equipment that can be used to locate and quantify these fugitive emissions. Research cited by both the State of Colorado and EPA indicates that more frequent inspections result in greater reductions, summarized as approximately:

Annual inspection = 40% reduction

Quarterly inspection = 60% reduction

Monthly inspection = 80% reduction1

Estimates vary on how much natural gas is lost within the supply chain. The US produces nearly 31 TCF of natural gas and fugitive emissions are estimated from anywhere of 1.3% to 3%2; part of the problem is that many fugitive emissions are not even measured to provide a hard number. The result is that anywhere from 402 BCF to 930 BCF is being lost as fugitive emissions, which at the present Henry Hub low price of $2.63 MMBTU, is an astronomical annual loss of $1-$2.5 billion. This cost is multiplied even further if the cost of carbon due to greenhouse gases is taken into consideration. It should be obvious that this is a significant sector that the industry can address to improve the bottom line. Putting the gas downstream instead into the jet stream is good for the company, good for the environment and good for future generations. As noted above, more frequent inspections dramatically reduce losses.

However, what gets lost in the debate of greenhouse gases (GHG), fracking, and every other industry argument is that along with methane emissions are conventional pollutants, volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). The levels of these pollutants can quickly cause serious medical conditions for the worker and the public both in the near and long term. Imagine the physical toll that 402-930 BCF of fugitive gases mixed with pollutants can have upon multiple thousands of men and women working hard in the fields. Good safety procedures are put into place to protect workers, but just how many stumble across a leak or work in unknown conditions because the job must be done? And the gas detectors that many carry on their person only work to -8oF (-20oC), whereas much of the natural gas produced in North America is in regions where -8oF is considered a balmy day. At lower temperatures, the devices become sluggish or don’t work at all. By the time the monitor emits a warning, a worker may have been working in dangerous conditions anywhere from 5-15 minutes – which at some gas levels can be fatal.

Which brings us back to innovation. The problem? Fugitive emissions at a level that threaten not only the financial bottom line of companies and their subsequent employees, but the health and safety of our workforce in regions that are consistently below -8oF. The innovation? The Aegis 400, a single-system, low-power detection platform that works with gas and non-gas sensors capable of 24/7 real-time coverage at -40oF that can automatically shut down operations if conditions deteriorate below a level defined by the client. It not only monitors in real-time with nearly any sensor on the market, it permits workers to “know before they go” increasing their safety and providing a means to remotely shut down operations if circumstances warrant. The ability to automatically shut down operations at levels defined by the client can prevent significant losses (i.e. profit), avoid fines and protect employees.

As is the case for most innovations, “necessity is the mother of invention.” The Aegis 400 was not created in a university laboratory, but in the field by people who every day asked themselves what was on the other side of the door of a confined space. And that’s both the beauty and beast of innovations, working men and women who discover real solutions to real problems in the field but must then work upwards within a culture hesitant to accept and embrace change. Normally, the corporate culture chooses to stay with what has proven to work, but crises challenge the status quo and open invitations to possible innovations.

While the drop in the price of oil has created much hardship, it is equally an occasion for the industry to cast about looking for means to lower costs and increase safety and stewardship. Like the Aegis 400’s beginnings, there are more than likely many other working men and women who have ideas that could make the workplace safer and more productive. In the end, Notter’s belief that “innovation is change that unlocks new value” bears out to be true and a valuable lesson for all of us. Crisis leads to innovation which leads to economic development to a new and higher level with new challenges.

 

1. Source: Economic Analysis of Methane Emission Reduction Opportunities in the U.S. Onshore Oil and Natural Gas Industries; March 2014

2. Source: American Gas Association, British Columbia Ministry of the Environment and the U.S. National Oceanic and Atmospheric Administration

 

The Danger of Cold Weather and Gas Detection

 

M.W. Murdock

Across the northern regions the leaves have changed color and fallen from the trees, the sound of chainsaws fills the forests as people gather firewood for the coming winter, and homeowners have begun winterizing their houses as temperatures drop. Mean winter temperatures in much of North America will go well below 0F this year, but what can be done for the average natural gas employee whose sole source of gas detection is a portable gas detector whose lower operating temperature is -4F? How can gas leaks and air quality be known in weather conditions well below the operational rating of their equipment? This very problem struck our community only last year.

On the morning of November 22, 2013, 5 natural gas employees in Wyoming went to work as usual. At 10:15AM they began to weld repairs on a condensate tank, the resulting explosion hospitalized 4 of the 5 men and the fire was not put out until 1PM. [Casper Star Tribune, Nov. 22, 2014] The cause? Despite practicing normal safety procedures, the welding ignited ambient natural gas in and around the tank. The obvious question is why would anyone in their right mind begin welding when gas levels were so high? The answer is simply nobody - unless they didn’t know the gas levels were so high. On that day at approximately that time, the weather services recorded temperatures at -6F and wind speeds at 4.6mph bringing the wind chill down to -13F or even lower out on the Mesa. [Weather Underground] This is 9F below the rating of their handheld gas sniffer. This story, minus the explosion, is lived out day in day out throughout natural gas fields across North America and Europe 6-8 months a year.

In a post entitled “Baby its cold outside...” an Industrial Scientific writer advises his readers about using gas detection in cold weather. “The low temperature rating for continuous operation of most Industrial Scientific portable instruments is -20 degrees Celsius. However, they may be used at lower temperatures for intermittent periods... The response of the instrument will get sluggish at temperatures below -20C... The display may get dim and even go blank if it freezes... Battery run time will be reduced at low temperatures. Below -20C expect at least a 30- 40 percent reduction in run time... A good rule of thumb for using your gas detector in cold temperatures is that your gas monitor can generally stand to be out and working in the cold as long as you can. If it’s too cold for you, it’s probably too cold for the instrument as well.” Two things should be noted at this point: 1) -20C is only -4F and in cold regions that’s considered a balmy day, 2) while many natural gas employees must regularly work in temperatures below what is comfortable to them, production equipment does not have the luxury of jumping into the cab of a truck to warm up for 5-minutes before going back to work.

In today’s world where worker health & safety and protecting our environment are high priorities, shouldn’t gas detection extend below -4F? Well, it does in the form of the Aegis 400. The Aegis 400 works to below -40F (yes, that’s a 40) and still quickly detects gases. At 32F the Aegis 400 detects methane in 14 seconds, and at -40F it detects methane in only 18 seconds. Further, the Aegis 400 has multiple communication platforms available so that just as soon as a gas leak is detected, an alert is sent out to inform supervisors while both an audible & visual alarm is activated to alert anyone in the vicinity that conditions are dangerous. Finally, if levels escalate, the Aegis 400 is equipped with an ESD (Emergency Shut Down) that will automatically and rapidly turn off equipment until someone can get out there to repair the leak.

As winter approaches, let’s not give our natural gas workers or the equipment the cold shoulder. Provide suitable gas detection for the safety of the worker and of our environment.

 

 

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Address: Pinedale, WY 82941

Phone: 1(844) 253-7875

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